PRODUCTION
1,500 square meters of modern equipment, innovative materials and technologies – the ALVI GROUP’s production facilities are constantly growing and developing. The company works with the best suppliers of raw materials from Ukraine, Europe, and the USA. Despite all the challenges of wartime, the company managed to modernize production, to implement energy-efficient and environmental technologies, in particular, a recycling system (processing of plastic waste). The production of high-quality and reliable construction profiles, angles, and screed guides takes place in three workshops: PVC, steel and aluminium, and the mesh sizing and stitching workshops.
PVC WORKSHOP
This workshop consists of two production areas, namely, a hot workshop and a cold one. In the cold workshop, the compounds mixture is prepared for further production of PVC granules by hot mixing of the components. In the hot workshop, the production of PVC granules and final preparation for the profiles production takes place. Air-cooling extrusion, molding (at a temperature of 180 degrees) and calibration take place on the hot workshop lines. Next, after perforation, we get ready-made profiles and angles. After that, the process of packaging into cardboard or film begins, labels are applied, and stacking on pallets is carried out. The packed products are moved to warehouses.
STEEL AND ALUMINIUM WORKSHOP
The steel and aluminium workshop is designed for producing the screed guide. For this purpose, large metal rolls are installed on metal cutting production lines and cut into smaller rolls. At the next stage of production, the cut rolls are installed on the lines of products structure formation, that is to say, perforation and molding of the screed guides themselves. Next, the products are packed, labelled, stacked on pallets, and moved to the warehouse.
FIBREGLASS MESH SIZING AND STITCHING WORKSHOP
In the sizing and stitching workshop, profiles and angles are delivered, the fiberglass mesh being automatically adhered or stitched to them on the lines. The mesh is cut into strips of the required size (from 6×6 cm or 10×15 cm) and adhered or stitched to the angles. After that, the products are packed by automatic stretch wrapping and labelled; packaging into cardboard and tubular films are also used. After that, the product is stacked on a pallet for further transportation to the warehouse.
